The CWM OEM eNewsletter from Chicago White Metal Casting and its CNC & Contract Mfrg. Divisions

Issue No. 2, Fall 2006
 
IN THIS ISSUE
 

"Functional Build" Approach to Part Production Offers
Lower Costs, High User Scores: Options for Your Products?


A Design News component production article discusses how Japanese engineers have embraced the counter-intuitive concept of “functional build” vs. the widely practiced “conventional” build methodology based on precise, measurable tolerances on virtually all dimensions, i.e., so-called "perfect parts." Using the "functional" concept, many OEMs are now making end-product assemblies at lower costs with greater customer satisfaction on reliability.

This important analysis is excerpted in a new OEM Tech Brief from CWM. It points out the extensive research which a Michigan-based think tank has done which documents how Asian OEMs have moved from the conventional component build approach, that can drive up costs and process delays, to better end products and higher user satisfaction ratings.

To download the "Functional Build" PDF, OEM Tech Brief #35, Click Here).


When You Spec "Ultra Rugged" in a Precision, Lightweight
Portable Unit, a CWM Mg Housing can be Your Best Choice




The new GR-3 GPS satellite tracking unit from Topcon Positioning Systems is a major breakthrough in technology. Project managers at Topcon wanted the GR-3 enclosure to be as advanced as the technology inside: ultra rugged and durable but lightweight for field use; waterproof; dustproof, with fail-safe EMI shielding. A high-tech CWM hot-chamber magnesium die casting was the clear housing choice-- see details in a CWM Case Study PDF.

For a PDF copy of the CWM "Die Cast Solutions" Case Study of this GPS Unit's Mg Housing, click here: CWM_DCS#38


Implementation of Lean Manufacturing Practices
Taken to Next Level
with Best Practices Outreach

In an aggressive outreach to other manufacturing plants pursuing best lean practices, CWM has moved from intensive investigation, through remote on-site training, to incorporation of its own new, formalized lean manufacturing in-house training program.

During the past year CWM has examined in depth the successful lean program at the plant of one of its largest customers, with a seven-year background in the formal application of lean manufacturing principles. Six CWM team members participated in comprehensive 3-day lean training sessions incorporating Kaisan events and Value Stream Mapping. The program, now operating with weekly sessions at CWM, has already demonstrated its effectiveness in revealing improvement opportunities.

For more on this latest CWM "Lean Implementation" in the PDF of the Fall '06 issue of "Inside CWM"-- Click Here).


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  Functional Build Offers Lower Part Costs, Higher User Ratings
  Ultra-Rugged Specs for a Light, Portable Unit Met by H-C Mag
  Lean Implementation Practice
Taken to the Next Level
  View "Intro to Die Casting"
Webinar On-demand, Online
  40 OEM Design Guides: Yours
24/7 by Web Download
   
   

VIEW "OEM INTRO TO DIE
CASTING" WEBINAR ONLINE


This concise 12-minute mini-seminar overview for OEM product designers, engineers and specifiers is a valuable refresher for those experienced in the process, and an invaluable introduction for engineers new to designing for die casting. View it at the OEM Resource Center section of the CWM Website, Click Here. Only a one-time registration is required.


40 OEM GUIDES AVAILABLE
FOR 24/7 WEB DOWNLOAD


CWM's Web Resource Center for OEMs and Consultants provides rapid, in-depth information to aid optimizing part designs for die casting. It offers a wide range of white papers, bulletins and reference materials, over 40 available for instant downloading.
To go directly to the CWM Web OEM Resource Center entry page, Click Here.
DOWNLOAD 'INSIDE CWM," COMPANY NEWSLETTER

The Fall 2006 Issue of "Inside CWM," the CWM Company Newsletter that features news of CWM activities and its people, can be viewed as a PDF: Click Here.


 
CWM OEM SOLUTIONS is published periodically by Chicago White Metal Casting and its CNC and Contract Manufacturing Divisions

Chicago White Metal
Casting, Inc.

Certified Al, Mg & Zn Die Castings, and Miniature Zn Die Castings
www.cwmdiecast.com
sales@cwmtl.com
phone: 630-595-4424

CWM CNC Machining
Technologies

www.cnc-technology.com
sales@cnc-technology.com
phone: 630-238-1390

CWM Contract Manufacturing
www.cwm-contractmfrg.com
sales@cwm-contractmfrg.com
phone: 630-595-4424

EXCELLENCE IS EXPECTED
ISO 9001 & ISO 14001
Registered Management Systems


Charter member of the
EPA National Environmental Performance Track Program


Member:
North American Die Casting Assn., International Magnesium Assn.

(c)Copyright 2006, Chicago White Metal Casting, Inc., All Rights Reserved

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